A revolution in iron …Situated near Poole, on England’s south coast, Precision Disc Castings Ltd. (PDC) is recognised as one of the leading grey iron foundries of its type in Europe. Using state-of-the-art plant and processes, coupled with a highly-experienced and well-trained workforce, we supply over 55,000 tonnes of cast product every year. Our quality-driven customers include vehicle manufacturers, the motor racing industry and high-end replacement part distributors. Using mostly recycled raw materials, molten iron is prepared in four medium-frequency, coreless induction furnaces. The metal is transferred into two heated, pressurised autopour units that feed two DISAmatic moulding lines. Resin-bonded cores are manufactured on site for castings that require internal cast surfaces, such as ventilated brake discs. Our flexibility and responsiveness enable us to manufacture over 1,000 casting references across more than 40 material grades in batch sizes tailored to suit our customers’ requirements. PDC was first awarded the automotive quality standard ISO TS 16949 in March 2002. In an ever more competitive marketplace, the foundry operates a rigorous programme of continuous improvement, lean manufacturing and six sigma activities. |
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